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6063 Aluminum Wire

Electrical Use: It is a lightweight and cost-effective conductor, making it ideal for overhead power lines where reducing weight on poles is critical. Key Property: It forms a natural oxide layer for corrosion resistance, but has a high thermal expansion rate, requiring special connectors to prevent loosening. Craft & Industry: Beyond wiring, it is soft and malleable, making it popular for jewelry, sculptures, fencing, and mesh screens.

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Standard Diameter Range
Applicable Standards & Scope
StandardTitle / Scope
ASTM B609/B609MAluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes
ANSI H35.2-2024American National Standard Dimensional Tolerances for Aluminum Mill Products (includes wire, rod,
and bar)
DIN 1790Wrought Aluminium and Aluminium Alloy Wire - Mechanical Properties and Temper Designations
ISO 6363-3Wrought Aluminium and Aluminium Alloys — Cold-drawn Rods/Bars and Wires — Tolerances on Form and Dimensions (diameters 1 mm to 100 mm)
ISO 6363-5Tolerances on Form and Dimensions for Drawn Square and Hexagonal Wires (widths across flats ≤ 100 mm)
NBS Handbook 109Aluminum Wire Tables (includes conductivities, resistivities, and temperature coefficients for EC, 5005-H19, and 6201-T81)
ParameterRangeNotes
Round Wire Diameter1 mm – 100 mmISO 6363-3 applies for drawn round wires (1–100 mm)
Square/Hexagonal WireWidth across flats ≤ 100 mmISO 6363-5 applies
Diameter ToleranceSymmetric plus and minus tolerances
per ISO 6363-3
Does not apply to electrical, welding, or aeronautical
purposes
Standard AWG Sizes - Aluminum 1350 Wire (ASTM B609)
AWG SizeDiameter (mm)Cross-Sectional Area (mm²)Mass per Unit Length (kg/km)
0000 (4/0)11.680 107.2289.3
000 (3/0)10.400 85.01229.4
00 (2/0)9.26667.43182.0 
0 (1/0)8.25253.49144.3
17.34842.41114.4
26.54333.6290.73
45.18921.1557.07
64.11513.30 35.88
83.2648.6722.58
102.5885.26114.20 
122.0523.3088.927
141.6282.0825.618
161.290 1.3083.529
181.0240.82292.221
200.81280.51891.400 
220.64260.32430.8752
240.51050.20470.5542
260.40390.12810.3457
280.3200 0.080450.2171
300.2540 0.050670.1367

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