6000 Series Aluminum Alloys

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6000 Series Aluminum Alloys

An Aluminum alloy is created when aluminum is mixed with other elements such as silicon or magnesium and other elements. There are many benefits to using alloyed metals as opposed to pure metals, as alloys allow us to extract the desirable properties and leave the undesirable ones behind. Aluminum by itself is great, but by integrating other elements into the mix, we have the opportunity to introduce various degrees of hardness, durability, ductility, tensile strength, and toughness.

Combined with its great strength, corrosion resistance, and other excellent qualities, you have a perfectly suited alloys for a multitude of uses in numerous end applications. Extrusion companies, such as jinminghui, offer manufacturers a wide variety of aluminum alloys to be specified by the customer depending on the applications in such industries as infrastructure, automotive, and appliances. This article dives into the topic of aluminum alloys, specifically the most predominant alloy family used for aluminum extrusions — 6000 series aluminum alloys.

In one of our previous blog posts, we defined an alloy as a mixture of metals, and in the case of aluminum alloys, the all alloys contain between 90 and 96% aluminum. Different alloy mixtures are classified into a series according to their unique characteristics. A four-digit number is used to identify alloy mixtures. The first digit of the number identifies the series (class) of alloy they belong to:

A simple table listing aluminum alloy series, alloying elements, and alloy categories: 1000 series, 2000 series, 3000 series, 4000 series, 5000 series, 6000 series, and 7000 series.

The 6000 series is an aluminum alloy family which contains magnesium and silicon as predominat alloying components. The remarkable properties of 6000 alloys are their extrudability, excellent strength, and high corrosion resistance. 6000 sereies alloys can also be thermally treated to enhance their strength properties. Extrusion products in the 6000 series are perfect choices for structural and architectural applications.

jinminghui offers a wide range of 6000 series aluminum alloys including 6061, 6063, 6082, 6005, and 6005A.

A variety of 3D rendered extruded aluminum motor housing images from the jinminghui Extrusions website.

6061 alloy

6061 is very popular for its characteristic toughness in medium- to high-strength applications. It is the most versatile and most used alloy of all the other 6000 series alloys because of its heat treatability and comparably easy machining and welding. 6061 alloys contain magnesium and silicon, which gives them a much greater corrosion resistance even on abraded surfaces.

Uses of this form of 6000 series alloy include applications from transportation, to infrastructure to more every  day uses like fly fishing reels, firearm suppressors, non-flight critical aircraft components and automotive components. 6061 is available in many forms, including extrusion sheets, and forgings.

6063 alloy

6063 is also an aluminum alloy with magnesium and silicon. First, it has lower magnesium and silicon levels, it is only half as strong as 6061, making it suited for applications where strength is not the fundamental consideration. Secondly, with the lower amounts of alloying  components, achieving higher surface finish criteria is also possible.

Common uses for 6063 alloys include door and window frames, non-load-bearing posts, roofs, decorative structures, railings, furniture, parts for boats and motor vehicles, and electrical components such as conduit pipes, and tubes for irrigation systems. 6063 alloys are highly corrosion resistant which prevents environmental deterioration.

6082 alloy

6082 alloy is generally known as “structural alloy” and provides one of the highest strengths of all the 6000 series aluminum alloys. It is a good alternative for engineers who don’t want to invest in the stronger 2xxx/7xxx series and also enables the ability to extrude more complex shapes not posible in 2xxx/7xxx alloys.  6082 is an alloy with silicon and manganese. It is commonly known for machining, and it also features excellent weldability, cold formability, and corrosion resistance. Its high amount of manganese allows it to control its grain structure, resulting in a stronger alloy that is perfect for general purpose applications that require an extra degree in strength and toughness. One drawback is that it is harder to form thin-walled, complicated extrusion shapes using 6082 alloys versus other alloys in the 6000 series family.

6082 is a relatively new alloy in North America and gaining wider acceptance, and in some applications, it can replace 6061 because of its higher strength capacity. It is typically used in highly stressed applications such as bridges, towers, trusses, structural automotive, and structural marine applications.

6005 and 6005A alloy

6005 alloy contains greater amounts of silicon which reduces its melting point and enhances